Ink production line equipment manufacturer with high manufacturing capabilities in dispersing, stirring, grinding, and emulsifying equipment in China, designing ink complete sets of equipment that meet your needs. You can call us to inquire about the ink equipment we have completed in the past.

The characteristic of ink is its high viscosity, and factories and complete equipment require explosion-proof design. Different inks are mixed in different ways, and there are many types of raw materials such as additives, colorants, or titanium powder, which require precise measurement. After stirring, dispersing, and mixing, it is processed into finished products through sanding or three roll grinding. We provide general contracting services for a domestic ink manufacturer’s new factory with an annual output of 3000-5000T, manufacturing seven different types of ink production lines and all single machine equipment for small batch production. The entire factory is the only fully automated unmanned factory in China.

Overview of Ink Production Line Process

1. Various pigments and additives are measured in different forms according to their dosage and transported to intermediate measuring tanks or mixing kettles in different orders.

If powder needs to be added, it can be lifted by a winch or transported by air flow. After weighing and measuring, it can be transported to the mixing kettle.

3. According to different material properties and process requirements, the mixing kettle selects different combinations of dispersion, emulsification, anchor stirring, etc. to mix and preliminarily process the materials.
4. Some types of ink can be dispersed and processed directly into finished products, while others require basket grinding, sanding, or three roll grinding machines to become finished products.
5. The finished product is filled, capped, and labeled by our semi-automatic or fully automatic (for factories with large batches of single varieties) filling machine designed for ink.

Working principle of ink production line

The ink production process can be roughly divided into the following parts: batching, dispersion, grinding, stirring, filtering and filling;

Raw material addition: Liquid ingredients are prepared using pumps and flow meters; Powder and additives are automatically added using a weighing and batching system;

Dispersion: Ink pre dispersion, available in various specifications and forms, from laboratory to production models, including scraper wall dispersers, vacuum dispersers, dual axis dispersers (butterfly+dispersers), platform dispersers, and other models to meet various dispersion requirements.

Basket grinder: Ink grinding equipment that combines the original dispersion and sanding processes into one, reducing the process flow, eliminating the need for pumps and valves, improving production efficiency, reducing material waste, easy cleaning, and suitable for grinding multiple types of products.

Horizontal sand grinder: a wet grinding equipment for ink products with high fineness requirements, with good grinding fineness and high efficiency. It is the most widely used grinding product in the market, including disc type horizontal sand grinder and versatile horizontal sand grinder.

Three roll grinder: a wet grinding equipment for ink products with high viscosity, available in two forms: ordinary and hydraulic, making it an ideal grinding equipment for ink.

Ink mixer: There are various forms and specifications of mixers available for different production processes and material characteristics (viscosity, specific gravity, etc.) of ink, including vacuum, explosion-proof, single axis, double axis, three-axis, and planetary mixers for high viscosity ink.

Ink filling machine: Packaging specifications range from 10g to 20kg, suitable for filling plastic and iron drums, including semi-automatic and fully automatic forms, and can be customized according to requirements.

Technical parameters of ink production line

System output: 500-100000T/year

Dispersion equipment: fixed dispersion kettle, adjustable dispersion kettle, one machine multi cylinder dispersion kettle

Grinding equipment: basket grinder, horizontal sand grinder, three roll grinder

Mixing equipment: single axis mixing kettle, double axis mixing kettle, three-axis multifunctional mixing kettle, planetary mixer

Filtering methods: filtering car, self-cleaning filter, multi-stage filter

Filling methods: semi-automatic filling machine, fully automatic filling machine

Consult with our sales engineers, and our application engineers will work with sales personnel to provide you with the most reasonable configuration plan.