Dry mortar mixers are divided into single axis and double axis gravity free mixers and bedroom mixers. Depending on the specific gravity and ratio differences of the mixed materials, they can adapt to different types of mixers for mixing and blending. It can be widely used in industries such as building materials, special mortar, flooring, wall coatings, refractory materials, ceramic materials, etc.
Manufacturer of dry powder mortar mixing machine
Biaxial mixer
transmission
Using the manufacturer’s exclusive planetary gearbox, the transmission is smooth, the noise is low, the service life is long, and there is no oil leakage.
Belt self tensioning device
Can avoid abnormal wear and damage to the belt;
It can reduce the labor intensity of maintenance personnel and lower maintenance costs.
Mixing device
Double mixing shaft design, mixing arm adopts a quick detachable structure, easy to maintain and replace.
The spiral arrangement of the mixing arm and the blade type structure of the mixing blade effectively improve the uniformity of the material.
Unloading device
The discharge door adopts a patented dual opening door design, driven by dual cylinders, with a fully sealed structure and no leakage. The discharge door is detachable and easy to maintain.
Pneumatic control box
Centralized placement of pneumatic components, safe, convenient, and aesthetically pleasing.
Flying knife device (optional)
The ultra compact structure flying knife device using patented technology is designed with double-layer sealing rings and wear-resistant alloy flying knives. When combined with the main mixing knife, it can quickly mix the materials evenly and effectively disperse fibers and clumped materials.
Online sampler (optional)
By using a pneumatic sampler, real-time sampling inspection of the mixed material can be carried out to determine the optimal mixing time and ensure the mixing quality.
single-axis mixer
Small footprint, easy to move and place;
There are various mixing tools, adopting a plow blade type mixing device design, with low mixing resistance and high uniformity; The shaft end seal uses fiber packing as the sealing medium, which is reliable, has a long service life, and is easy to disassemble and replace;
Equipped with a frequency conversion control system, the operation is intuitive, and the data obtained is accurate and reliable;
Pneumatic large opening discharge door, combined with silicone soft sealing material, no leakage, rapid discharge; Visual observation door, safe control of work process.
| Type Item | CSW2000 | CSW3000 | CSW4000 | CSW6000 | CSW8000 | CSW10000 | CSW12000 | CSW15000 |
| (L) Totalcapacity | 2000 | 3000 | 4000 | 6000 | 8000 | 10000 | 12000 | 15000 |
| (L)Working capacity | 800~1200 | 1200~1800 | 1600~2400 | 2400~3600 | 3200~4800 | 4000~6000 | 4800~7200 | 6000~9000 |
| Loading weight(Kg) | 800~1200 | 1200~1800 | 1600~2400 | 2400~3600 | 3200~4800 | 4000~6000 | 4800~7200 | 6000~9000 |
Mixing power(KW) | 11×2 | 15×2 | 22×2 | 30×2 | 37×2 | 45×2 | 55×2 | 75×2 |
| Weight(Kg) | 2800 | 3600 | 4000 | 6100 | 7400 | 8000 | 9100 | 11000 |
Dual axis gravity free mixer
The gravity free mixer is mainly suitable for mixing dry, non viscous powders, and can also be used for mixing two or more materials with significantly different densities and particle sizes. Mixing and stirring are important steps in the production process of dry mortar. With technological innovation, our company has developed a new type of dual axis and single axis blade gravity free mixer.
- Fast mixing and good uniformity. Can mix the materials thoroughly and evenly in about 180 seconds.
- The hydraulic large opening door has minimal residual material, and its unique opening structure allows for material unloading to be completed within 10 seconds without any leakage during the mixing process.
- The industrial gearbox used replaces the traditional chain drive. Smooth operation, no vibration supply, simple and convenient maintenance.
- The replaceable wear-resistant blade and packing box wear-resistant sleeve ensure that the production of mortar does not require the replacement of blade, which can extend the service life.
Characteristics of gravity free mixer:
◆ Fast mixing speed, mixing time per batch: 3-5 minutes, high mixing uniformity;
Materials with significant differences in physical properties such as specific gravity, particle size, and shape are less prone to segregation during mixing;
The mixer is equipped with a high-speed rotating flying blade group, which can quickly and effectively disperse fiber materials
◆ Low tonnage power consumption, 60% lower than ordinary horizontal screw belt mixer;
Widely applicable, manganese steel, carbon steel, semi stainless steel, and all stainless steel can be used according to user needs, especially suitable for the mixed production needs of high-precision materials.
Advantages of gravity free mixer
The non gravity mixer adopts a blade type structure inside, and the material loses weight instantly at the critical throwing speed to achieve good mixing effect. At the same time, the strong flipping effect can greatly shorten the mixing time, so it is widely used in complete production lines for large-scale production. The gravity free mixer is mainly used for the production of dry powder mortar such as crack resistant mortar, insulation mortar, bonding mortar, plastering mortar, floor mortar, and mid to high grade putty powder.
Horizontal Ribbon Blender dry powder mixing equipment
The horizontal spiral belt mixer is a device used for mixing powdered materials, widely used in batch mixing of lithium battery materials, dry mortar, putty powder, and mixing of paste like, viscous, or high specific gravity materials. The transmission spindle is equipped with double-layer spiral blades, with the internal spiral conveying the material outward and the external spiral gathering the material inward. The material forms a low power and efficient mixing environment under the convective motion of the double-layer spiral belt. The inner and outer diameter screws installed on the mixing shaft drive the material inside the barrel, allowing the mixer to flip the material within the maximum range of the barrel. When the mixing device is working, the inner screw drives the material near the axis to rotate around the axis, pushing it from the inside to both sides in the axial direction. The outer screw drives the material near the barrel wall to rotate around the axis, pushing it from both sides to the inside in the axial direction. This mixed material can be uniformly mixed in a short period of time.
Characteristics of horizontal screw belt mixer
Bottom discharge method of the mixer: The powder material adopts a pneumatic large door structure, which has the advantages of fast discharge and no residue; For high fineness materials or semi fluid materials, manual butterfly valves or pneumatic butterfly valves are used. Manual butterfly valves are economical and applicable, while pneumatic butterfly valves have good sealing performance for semi fluids, but the cost is higher than manual butterfly valves. In situations where heating or cooling is required, a jacket can be configured. There are two heating methods to choose from: electric heating and thermal oil heating. Electric heating is convenient, but the heating speed is slow and the energy consumption is high; Heating with thermal oil requires the configuration of an oil pot, thermal power, and pipelines, which requires a large investment but has a fast heating rate and low energy consumption. The cooling process can directly inject cooling water into the jacket, which has a large heat exchange area and fast cooling speed. The motor is directly connected to the mixing spindle through a cycloidal pinwheel reducer, which has a simple structure, high operational reliability, and easy maintenance.
Application of horizontal screw belt mixer
Widely used in the mixing of putty paste, real stone paint, dry powder, putty, medicine, food, chemicals, feed, ceramics, refractory materials and other solid solid (i.e. powder to powder) and solid slurry (i.e. powder to slurry), especially suitable for mixing viscous materials. This mixer is not suitable for mixing materials with high fiber content and significant density differences. For industries such as putty, real stone paint, biology, medicine, and food, it is recommended to use stainless steel material. In general, when mixing dry powder sand slurry containing vitrified microbeads, it is recommended to use a horizontal screw belt mixer. The motor is directly connected to the mixing spindle through a cycloidal pinwheel reducer, which has a simple structure, high operational reliability, and easy maintenance.